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  • Home
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    • Our Culture
  • What we do
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More than merch. It’s an experience.

What is The Hat Lab?

The Hat Lab is a one-of-a-kind, on-site hat customization experience designed to make your brand unforgettable.


Here’s how it works:

  • We set up at your event with hats, patches, and our live press station.
     
  • Attendees pick their hat and custom patch.
     
  • We heat press it live on the spot.
     
  • They walk away with a custom hat repping YOUR brand.
     

It’s not retail. It’s not random patches.
It’s a branded merch experience. Powered by Romano Promo.





Book Now

Why Choose The Hat Lab for Your Event?

Engagement

Memorability

Memorability

Attendees get hands-on with your brand.

Memorability

Memorability

Memorability

People love interactive experiences. They’ll remember your booth or event.

Brand Loyalty

Brand Loyalty

Brand Loyalty

Custom hats are kept, worn, and talked about.

Buzz

Brand Loyalty

Brand Loyalty

The live press setup attracts a crowd and keeps your brand center stage.

What’s Included?

When you book The Hat Lab, everything is taken care of:

  • Pre-purchased hats and patches (chosen by your team)
     
  • On-site setup + live press station
     
  • Experienced RP staff to run the activation
     
  • A branded experience attendees will thank you for



Book Now

Types of Patches

Embroidered

Embroidered

These flat patches provide the classic look of embroidery without threading a needle. Get logos and designs cut into custom shapes and sizes that are perfect for hats.

Print Stitch

Embroidered

Print Stitch Patches unite two popular decoration methods to achieve a unique effect in one patch. These specialty patches combine embroidery and sublimation to achieve a full color, photo-realistic image that offers the texture and dimension of traditional stitching.

PVC

Turn any logo or design into a durable, custom patch able to withstand any

element. Whether you work or play in the rain or snow, or just want a strong, bold design, PVC Patches are the answer. 

3D Embroidered

These custom raised patches make it easy to create a dimensional, high-end look. 

Chenille

Chenille

Bring retro flair to your design with custom Chenille Patches. Add a trendy vintage look that never goes out of style. 

Woven

Chenille

Woven Patches combine intricate designs with a traditional, woven thread look.

They can be finished with a stitched border or a clean, borderless edge.

Genuine Leather

Genuine Leather

Genuine Leather

Laser-etched custom genuine leather patches add a rugged, yet refined look to

hats. These patches offer unmatched durability, hold fine details, and bring your  brand to life.

Faux Leather

Genuine Leather

Genuine Leather

With custom faux leather patches, take any ordinary logo or design and turn it

into an upscale, yet rustic look customers will love. These laser-etched patches

are easy to maintain and are available  with the same consistent, even finish you get with real leather.

Faux Suede

Genuine Leather

With a soft, velvety feel, Faux Suede Patches provide the rustic look and texture of leather patches. These patches are laser-etched for a trendy tone-on-tone finish and are available Borderless or with an Overlock Stitch border.


Flexbroidery

With Flexbroidery, it’s possible to offer the aesthetic appeal of a  high-end, sewn finish in seconds. Featuring unlimited  colors and an innovative direct embroidered appearance.


FlexStyle

FlexStyle

FlexStyle custom emblems are a premium, lightweight alternative to embroidery.

Add a full color, high-detailed emblem to any hat. Available in textures, domed, flat, beveled and holographic. 


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